What are the guidelines for inserting and removing the M16 connector, and how can one avoid damaging it?

M16 Connector Insertion & Extraction Specifications

Standard Operating Procedures

Power Off First: Always disconnect power before plugging/unplugging to avoid electrical hazards
Align Locating Key: Match the positioning key with the slot to prevent angled insertion
Uniform Force Application: Use even pressure when inserting/extracting; never pull on the cable
Cycle Life Control: Limit plug/unplug cycles to within rated lifespan (typically ≥500 cycles)

Damage Prevention Measures

No Forced Prying

Never use tools to pry the connector apart, as this can damage the housing, threads or internal contact pins.

Avoid Hot-Plugging

Hot-plugging (while powered) causes electrical arcing that erodes contact components and reduces connection reliability.

Cable Protection

Prevent excessive bending of the cable at the connector interface to avoid internal wire breakage or insulation damage.

Maintenance Note: Inspect contact pins for wear, corrosion or deformation after every 100 plug/unplug cycles. Replace damaged connectors immediately to prevent system failure in critical applications.

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